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Replace worn tips on DSX-PLA004 or DSX-PLA804 Permanent Link Adapters

The tips on the DSX-PLA004 and DSX-PLA804 Permanent Link adapters used by the DSX CableAnalyzer are field replaceable.  If the tips are worn and exhibit persistent open pins on wiremap during testing, replacing the tips is a lower cost option than replacing the entire DSX-PLA004S or DSX-PLA804S (Permanent Link Adapter Set).


When you order the DSX-PLA004-RKIT or DSX-PLA804-RKIT repair kit, you will get:

  • Tip x 2
  • Spring latch x 2
  • Conductive washer x 2
  • Screw x 2
  • Metal Housing x 2
  • Instruction sheet

Note that the tips in the DSX-PLA004-RKIT kit will not work properly in the DSX-PLA804 adapters, or vise versa. Make sure to use the appropriate repair kit for the matching adapter:

DSX-PLA004-RKIT for DSX-PLA004 Cat6A adapters

DSX-PLA804-RKIT for DSX-PLA804 Cat8 adapters

 


To replace the tip, use a smaller Philips screwdriver to remove the metal housing. The conductive washer is designed to stay on the screw, but please take a little care when removing the housings:

DTX-PLA002PRP Contents

With the metal housing removed, pull off the tip, replace it with the new one.

Important: When re-assembling, ensure the tab on the replacement tip is inserted into the key on the metal housing, indicated below:

Upper Housing On Lower Housing

It is very important that the end tab of the upper housing is not on top of the contact block of the tip and fits inside the space provided for the tab. If the tab is bent by screwing the upper case onto the lower case, it cannot be bent back and if bent, it will likely break off and new case parts must be obtained.

After lowering the upper housing onto the lower housing, the screw is tightened slightly to hold the assembly together.

Tip End View DTX-PLA002PRP

Put Shell Back On - DTX-PLA002PRP

Additional information - Using a printed circuit board design gives superior electrical consistency when compared to a traditionally terminated RJ45 plug.